Total Productive Maintenance · Manufacturing Excellence

From the first workshop to a JIPM Excellence Award.

For nearly three decades, TPM Consulting Company has helped manufacturers across four continents turn equipment, people and culture into measurable advantage — typically 8–10× returns within two to three years.

Dr. Uttam Kumar Chatterjee

Led by Dr. Uttam Kumar Chatterjee — the world's first PhD in TPM and first Nakajima Prize laureate, mentoring a community of 6,000+ on LinkedIn.

Dr. Uttam Kumar Chatterjee coaching a team on the factory floor
On the shop floor — where TPM is taught, not just talked about.
45+
Years in manufacturing excellence
200+
Factories touched across his career, worldwide
20+
Companies guided on their TPM journey, across four continents
8–10×
Typical return on TPM investment within 2–3 years
Trusted across industries & continents
FMCG & Foods Chemicals & Petrochemicals Automotive suppliers Fertiliser Steel Cement Confectionery Printing Medical devices
India China Sri Lanka Bangladesh Saudi Arabia East Africa South Africa
About

A teacher of TPM, on the shop floor since 1996

Dr. Uttam Kumar Chatterjee has spent nearly three decades advancing Total Productive Maintenance (TPM) — the discipline of unleashing the creativity of people and the full potential of equipment to reach zero breakdowns, zero defects and zero accidents.

A JIPM-certified TPM Instructor since 1997, he introduced TPM across some 40 Hindustan Lever / Unilever factories in Asia as Head of Manufacturing Excellence, and helped sites in India, Bangladesh, Sri Lanka and beyond earn the coveted JIPM TPM Excellence Award — with returns of 8–10× on their TPM investment. As a member of Unilever's global Manufacturing Excellence team, he helped standardise TPM across more than 250 factories worldwide.

His research into how TPM scales across an entire enterprise produced, in 2008, the world's first PhD in TPM, from IIT Kharagpur — where he later served as an Adjunct Professor teaching manufacturing strategy, supply chain and operational excellence. He was the only non-Japanese speaker invited by JIPM's directors to present TPM in Japan, a founder board member of the TPM Club of India, and a senior advisor to the CII.

Since 2011 he has served as a Top-Management Advisor & Consultant with JMAC (Japan), and in 2015 founded TPM Consulting Company — through which he supports manufacturers across India, Asia, the Middle East and Africa, from automotive suppliers and food companies to chemical, steel and cement plants.


Programs & engagements

How he works with companies

From a single awareness session to a multi-year, multi-site transformation — grounded in the JIPM methodology and decades of hands-on rollout. He has delivered 50+ training programmes across Asia and Africa.

01

TPM strategy & deployment

Designing and rolling out TPM from a single plant to an entire enterprise — pillar structures, policy deployment, and a measurement matrix tied directly to business results.

02

TPM Instructor & facilitator courses

JIPM-style Instructor, Advanced Instructor and facilitator programmes that build a company's own cadre of TPM leaders — the engine of a self-sustaining culture.

03

Pillar workshops

Hands-on training in Autonomous Maintenance (AM steps 0–7), Focused Improvement, Planned Maintenance, Quality Maintenance, Early Management and Safety & Environment.

04

OEE, 5S & loss reduction

Practical sessions on OEE, the 16 big losses, 5S and visual management, changeover/SMED and PM analysis — turning shop-floor data into action.

05

Award & excellence readiness

Preparing sites for JIPM TPM Excellence assessments — diagnosing gaps, strengthening the journey and building the evidence base, from kickoff to award.

06

Top-management advisory

Counsel for leadership teams on manufacturing and supply-chain excellence — embedding TPM as a durable culture, not a programme that fades.


Milestones & recognition

A journey in TPM

1997

Certified TPM Instructor, JIPM (Japan)

Began as TPM Coordinator at Unilever India and qualified as a JIPM-certified TPM Instructor.

2000

First TPM Excellence Award in the region

HLL Sumerpur became the first factory in Unilever India and the Central Asia & Middle East region to win the JIPM TPM Excellence Award.

2002–2011

Unilever global Manufacturing Excellence team

Represented Asia & Africa on the team standardising TPM across 250+ factories worldwide.

2006

First Nakajima Prize laureate

Awarded by Nakajima-san in Japan — the inaugural Nakajima Prize, recognising a decade of contribution to TPM.

2008

World's first PhD in TPM — IIT Kharagpur

Doctorate on a fast-track TPM implementation approach across multiple businesses — recognised as the first PhD in TPM anywhere.

2011

Top-Management Advisor, JMAC (Japan)

Joined JMAC as a Top-Management Advisor & Consultant, and an Adjunct Professor at IIT Kharagpur.

2015

Founded TPM Consulting Company

Established his own practice, supporting TPM implementation across Asia, the Middle East and Africa.

Get in touch

Bring world-class TPM to your organisation

Whether you are beginning the TPM journey or aiming for a JIPM Excellence Award, Dr. Chatterjee would be glad to talk.